Home  /  Blog  /  

Surface Preparation: The Secret to Strong Bonds

Surface Preparation: The Secret to Strong Bonds

Best Practices

Why Adhesives Fail

The number one cause of adhesive failure isn’t the glue itself—it’s the surface. Oils, dust, and oxides create a barrier that prevents the adhesive from wetting out the substrate.

Step 1: Degreasing

Use a solvent like Isopropyl Alcohol (IPA) or Acetone to remove oils. Wipe in one direction to lift contaminants off, rather than spreading them around.

Step 2: Abrasion

For metals and smooth plastics, lightly sanding the surface increases the surface area and creates mechanical interlocking points for the adhesive.

Step 3: Priming (Optional)

For “low surface energy” plastics like Polypropylene (PP) or Polyethylene (PE), standard glues won’t stick. A chemical primer (like RW-Primer 770) modifies the surface chemistry to allow bonding.

Need help with this topic?

Our engineers can help apply these insights to your specific production line.

Topics

Best PracticesCase StudyInnovationTechnical Guide